FoldFlex 100 - Initial Setup Guide

FoldFlex 100 - Initial Setup Guide

Assembly

TITLE
Fold Flex 100 Folding Machine - Uncrating and Initial Setup

SECTION
00:00:08 Safety, Tools, and Preparation

CHECKLIST
- At least two people available for unpacking and setup
- Adjustable wrench
- Protective gloves
- Knife
- Power screwdriver

SECTION
00:00:39 Uncrating the Machine

INSTRUCTION STEPS
1) Remove the top panel of the crate by taking out the screws on the L brackets at the top.
2) Set the top panel aside to be reused later as a ramp.
3) Remove the side panels one by one in the order shown in the video.
4) Remove the fabric cover from the machine and set it aside for later use.

SECTION
00:02:59 Releasing the Machine from Shipping Brackets

INSTRUCTION STEPS
1) Locate the four bottom shipping brackets holding the stopper in place.
2) Remove all four shipping brackets.
3) Use a wrench to raise and loosen the stopper until the machine rests on its wheels.

SECTION
00:02:59 Lowering the Machine to the Ground

INSTRUCTION STEPS
1) Position the previously removed top panel as a ramp from the crate to the ground.
2) Reuse the crate’s bottom L bracket screws to secure the ramp in place.
3) Carefully slide the machine down the ramp to the ground.

SECTION
00:02:59 Cabinet Access and Included Components

INSTRUCTION STEPS
1) Move to the side of the machine and open the left cabinet door.
2) Unlock the right cabinet door by pressing the button in the middle.
3) To relock the cabinet, push the latch up or down as shown in the video.

CHECKLIST
- Foot pedal
- Spare screws
- Power cord
- Air compressor
- Packing list
- Inspection report

SECTION
00:04:53 Front Area and Foot Pedal Access

INSTRUCTION STEPS
1) Move to the front of the machine.
2) Locate the foot pedal underneath the t-shirt stacker.
3) Remove the foam packaging securing the foot pedal.

SECTION
00:04:53 Air Compressor Setup

INSTRUCTION STEPS
1) Open the air compressor box.
2) Remove the air compressor and set it aside.
3) Bring the air compressor closer to the machine.
4) Attach the air tube by pushing the coupler ring and inserting the male coupler until it clicks.
5) Connect the other end of the air tube to the machine.

SECTION
00:04:53 Power Connection

INSTRUCTION STEPS
1) Plug the machine’s power cord into a surge protector for stable voltage.

SECTION
00:07:19 Air Compressor and Air Pressure Check

INSTRUCTION STEPS
1) Open the air compressor valve by turning the knob toward the hose.
2) Power on the air compressor by pulling the top switch.
3) Check the compressor gauge to confirm proper operation.
4) Slide the front inlet valve on the machine to the right.
5) Watch the machine’s gauge to confirm proper air pressure.

SECTION
00:07:19 Powering On and Testing the Folding Machine

INSTRUCTION STEPS
1) Turn on the folding machine.
2) Release the emergency stop button by twisting it clockwise.
3) If the machine is in pack mode and the front fork lifts, switch to fold mode to lower it.
4) Press the start button to test the machine.
5) Press the foot pedal firmly for one second to confirm proper operation.

SECTION
00:08:01 Final Positioning and Completion

INSTRUCTION STEPS
1) Move the machine to its final desired location.
2) Screw the foot pads down as shown in the video.

CHECKLIST
- Machine powers on correctly
- Air pressure is within the normal operating range
- Foot pedal operates correctly
- Folding cycle runs without issues

SECTION
00:08:01 Next Steps

CHECKLIST
- Contact DTF Station tech support if any issues are found
- Watch the operation video for detailed usage and maintenance instructions

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