Prestige L2 & XL2 - Initial Setup Guide

Prestige L2 & XL2 - Initial Setup Guide

Initial Setup

1. Initial Overview

SECTION
00:00:01 Preparation and Waste Ink Handling

INSTRUCTION STEPS
1) Reference the maintenance chart provided with the printer to confirm required weekly procedures.
2) At the end of the production week, empty the waste ink bottles.
3) Empty waste ink bottles as needed between weekly intervals.

CHECKLIST
- Waste tube does not touch the waste ink
- Waste tube is positioned downward at all times

SECTION
00:00:44 Media Positioning and Power Down

INSTRUCTION STEPS
1) Use the Up and Down arrow keys to move the media back.
2) Press the Left arrow key to move the print head toward the center of the printer.
3) Power off the printer.

SECTION
00:01:24 Cleaning the Encoder Strip

INSTRUCTION STEPS
1) Use 90 percent or higher isopropyl alcohol only.
2) Apply isopropyl alcohol to a lint free cloth.
3) Gently clean the surface of the encoder strip.
4) Move the print head as needed to access the full length of the encoder strip.

CHECKLIST
- Do not use any alcohol below 90 percent
- Do not use alternative cleaning solutions on the encoder strip

SECTION
00:01:24 Cleaning Air Suction Vents

INSTRUCTION STEPS
1) Use a new lint free cloth with isopropyl alcohol.
2) Wipe the surface of the air suction vents.
3) Move the media guides to fully access the vent surface.

SECTION
00:01:24 Cleaning Pinch Rollers

INSTRUCTION STEPS
1) Release the pinch rollers using the roller release lever.
2) Allow the rollers to move freely.
3) Use a dry lint free cloth to clean the pinch rollers.
4) Do not apply alcohol or cleaning solution to the rollers.

CHECKLIST
- Alcohol must not be used on pinch rollers
- Using alcohol can cause roller rubber to harden and crack

SECTION
00:02:24 Power On and Media Reloading

INSTRUCTION STEPS
1) Power the printer back on.
2) Allow the print head to return to the home position.
3) Route the film under the guide bar.
4) Lift the media roller handle to raise the rollers.
5) Move media guides outward to avoid obstruction.
6) Pull the media roll taut from the back.
7) Align the media straight from the roll into the printer.
8) Lower the handle to secure the media rollers.
9) Move the two media guides inward just enough to cover the top of the film.

CHECKLIST
- Media guides should not press tightly against the film
- Media guides should only prevent film lifting and head strikes

SECTION
00:02:56 Final Shutdown State

INSTRUCTION STEPS
1) Leave the printer powered on.
2) Turn off the heater.
3) Turn off the LED lights.

2. Assembly

SECTION
00:00:00 Overview and Safety Requirements

INSTRUCTION STEPS
1) Identify that this guide applies to Prestige L2 and Prestige XL2 DTF printers.
2) Note that although the printers differ in appearance, the setup process is the same.
3) Understand that installation is required and not included in on-site training.
4) Wear proper work gloves before beginning to protect hands from sharp metal edges.

SECTION
00:00:32 Uncrating the Printer

INSTRUCTION STEPS
1) Use pliers and a flat screwdriver to lift all metal prongs around the crate.
2) Repeat the process for every metal prong securing the crate.
3) Keep the crate for a minimum of 60 days for warranty purposes.
4) Insert the flat screwdriver under the metal frame to separate the lid.
5) Remove the lid and set it aside.
6) Repeat the process to remove all remaining crate panels.
7) Discard the internal moisture absorbing material.

SECTION
00:01:19 Removing Accessories and Securing the Printer

INSTRUCTION STEPS
1) Use scissors to cut and separate all accessories shipped with the printer.
2) Lay out all components.
3) Remove all screws securing the printer to the crate base.
4) Remove the crossbar.
5) Remove all plastic wrap from the printer and accessories.
6) Verify all parts are present using the reference image.
7) Contact DTF Station customer support immediately if any parts are missing.

SECTION
00:02:15 Assembling the Support Legs and Feet

INSTRUCTION STEPS
1) Insert the support leg into the foot piece.
2) Align the bolt holes.
3) Secure the pieces using the provided bolts.
4) Loosen side bolts if needed to allow insertion.
5) Tighten bolts once the leg is properly seated.
6) Repeat for the opposite side.
7) Do not fully tighten bolts until all bolts for that assembly are installed.

SECTION
00:03:33 Installing the Front and Rear Crossbars

INSTRUCTION STEPS
1) Attach the front crossbar to the legs with labels L and R facing forward.
2) Install four outer bolts per side.
3) Install two interior bolts per side.
4) Tighten all bolts.
5) Rotate the assembly so the back faces up.
6) Attach the rear crossbar using eight upward facing bolts and four inward facing bolts.
7) Tighten all bolts.
8) Stand the assembly upright with the back facing you.

SECTION
00:05:20 Installing the Tension Rod Assembly

INSTRUCTION STEPS
1) Align the tension rod brackets to the back of the assembly.
2) Ensure the brackets face inward with bolts positioned at the bottom.
3) Do not tighten bolts yet.
4) Insert the tension rod into both brackets.
5) Slide brackets outward to seat the rod.
6) Align brackets straight with the leg edges.
7) Tighten bolts to secure the tension rod.
8) Verify the rod moves freely up and down.

SECTION
00:06:03 Mounting the Printer onto the Stand

INSTRUCTION STEPS
1) Rotate the stand so the front labeled L and R faces forward.
2) With at least two people, lift the printer onto the stand.
3) Align the pins on the printer base with the holes on the legs.
4) Confirm the printer seats fully.
5) Remove the crate mounting plates from both sides of the printer.
6) Secure the printer to the stand using four screws per leg.

SECTION
00:07:25 Installing Holders and Feed Reel

INSTRUCTION STEPS
1) Install the cleaning solution bottle holder under the R marking.
2) Install the waste tank holder on the back under the R marking.
3) Place the waste tank into the holder.
4) Loosen bolts on the feed reel brackets.
5) Attach the left and right feed reel brackets to the printer.
6) Insert the feed reel crossbar and tighten bolts.
7) Lift and secure the feed reel assembly into position.
8) Remove zip ties and packaging from the feed reel.

SECTION
00:09:03 Installing Media Sensor

INSTRUCTION STEPS
1) Identify the media sensor.
2) Feed the sensor under the bar.
3) Install the sensor with the face pointing toward the back of the printer.
4) Secure the sensor using two screws.
5) Adjust the sensor position approximately half an inch using the adjustment rings.

SECTION
00:09:54 Installing Ink Containers and Tubing

INSTRUCTION STEPS
1) Remove the rear panel screws and remove the panel.
2) Loosen two screws on each side of the ink container mount.
3) Slide the ink containers into position.
4) Route and connect the electrical cables.
5) Connect ink circulation tubing.
6) Verify the white ink tube connects to the white ink circulation pump.
7) Tighten mounting screws to secure containers.
8) Connect internal cables near the power supply.
9) Connect ink tubes to the correct ink containers.
10) Ensure tubes fully cover the silver nozzles.
11) Reinstall the rear panel carefully without pinching tubes.

SECTION
00:12:14 Installing Waste Ink System

INSTRUCTION STEPS
1) Remove the waste ink tube from the side compartment.
2) Route the tube through the designated hole.
3) Secure the tube to the bottom outlet using four screws.
4) Measure tube length so it reaches the waste tank without touching waste ink.
5) Cut the tube at an angle.
6) Insert the tube into the waste tank.
7) Activate the waste tank level sensor.
8) Test the alarm by inverting the empty tank.
9) Insert remaining open tubes into the waste tube connection port.

SECTION
00:13:45 Installing Cleaning Solution Bottle

INSTRUCTION STEPS
1) Create a hole in the cleaning solution bottle cap.
2) Place the bottle in its holder.
3) Measure and cut the tube to reach the bottom of the bottle.
4) Cut the tube at an angle.
5) Insert the tube through the cap.
6) Close the side panel.

SECTION
00:14:19 Power, Leveling, and Accessories

INSTRUCTION STEPS
1) Position the printer in its final location.
2) Adjust the leveling feet until they contact the floor firmly.
3) Install foot caps.
4) Connect the power cable to the printer and outlet.
5) Connect the Ethernet cable to the computer.
6) Remove all visible transport tape.
7) Install optional monitor arm, computer holder, and keyboard tray if desired.

SECTION
00:15:42 Releasing the Carriage and Final Unpacking

INSTRUCTION STEPS
1) Open the front lid.
2) Remove the carriage lock bracket using an Allen wrench.
3) Store the L bracket for future transport.
4) Remove all internal tape.

SECTION
00:16:20 Power On and Initial Checks

INSTRUCTION STEPS
1) Plug the printer into power.
2) Turn the printer on using the rear switch.
3) Release both emergency stop buttons.
4) Wait for the control panel to display Idle.
5) Confirm the carriage docks on the capping station.

SECTION
00:16:50 Pilot Software Installation and Network Setup

INSTRUCTION STEPS
1) Confirm the computer meets system requirements.
2) Ensure Ethernet connectivity is available.
3) Open the Quick Start Guide PDF.
4) Click Important Resources.
5) Download the Prestige XL2 DTF Station Pilot.
6) Run the installer.
7) Accept license terms and install required components.
8) Rename the Pilot icon to XL2.
9) Open DTF Station Pilot.
10) Identify red blinking connection indicator.
11) Open Ethernet settings to identify the printer network.
12) Select the correct Ethernet adapter.
13) In Pilot, navigate to Advanced, Admin Menu, Network.
14) Enter a local IP matching the server IP except the last two digits.
15) Press Set and confirm.
16) Verify connection indicators turn green.

SECTION
00:21:24 Ink Preparation and Filling

INSTRUCTION STEPS
1) Shake all ink bottles thoroughly.
2) Shake white ink for at least one minute.
3) Allow ink to settle for 10 to 20 minutes.
4) Fill each ink container according to cap color.
5) Open each ink valve.
6) Monitor tubes for abnormal ink flow.
7) Contact DTF Station support if air leaks are observed.

SECTION
00:22:41 Damper Priming and Ink Charge

INSTRUCTION STEPS
1) Power off the printer.
2) Open the front cover.
3) Release the capping station.
4) Remove the carriage cover.
5) Remove dampers carefully by the hard frame only.
6) Use a syringe to pull ink through each damper.
7) Reinstall dampers in correct positions.
8) Power on the printer.
9) Run Ink Charge for 30 to 45 seconds.
10) Cancel Ink Charge.
11) Run two head cleanings.

SECTION
00:24:36 Media Loading and Alignment

INSTRUCTION STEPS
1) Load the media roll onto the feed reel.
2) Adjust media holders.
3) Lift pinch rollers.
4) Feed media under the tension rod.
5) Raise the tension rod fully.
6) Feed media into the printer bed.
7) Lower pinch rollers to secure media.
8) Release and reseat pinch rollers to remove tension.
9) Position media guides without pressing against the film.
10) Verify media is flat from front and back.

SECTION
00:26:59 Print Start Position and Verification

INSTRUCTION STEPS
1) Identify the edge of the last pinch roller.
2) Measure the distance using the ruler.
3) Convert measurement to millimeters.
4) Enter the value into Print Start Position in Pilot.
5) Save the setting.
6) Print a nozzle check.
7) Verify full nozzle pattern.
8) Adjust start position if printing overlaps media guides.

SECTION
00:28:04 Completion

INSTRUCTION STEPS
1) Reinstall the printer carriage cover if required.
2) Secure the cover with six screws.
3) Proceed to DigiRIP installation video.

3. Pilot Software Setup

SECTION
00:00:00 Overview and System Requirements

INSTRUCTION STEPS
1) Identify that this setup video is divided into five steps.
2) Note that the footage uses Prestige R1 and XL2 printers, but the setup process is the same.
3) Confirm that DTF Station Pilot runs only on a PC.
4) Do not use Mac or tablet PCs.
5) Note that Microsoft Surface Pro is considered a tablet PC and may not run the software properly.
6) Verify computer specifications before purchase or use.
7) Confirm the operating system is Windows 11 or later.
8) Confirm the CPU is at least an i5 or i7 with a minimum speed of 2.6 GHz.
9) Confirm at least 500 GB of free storage is available.
10) Use an SSD instead of an HDD when possible.
11) Confirm at least 8 GB of RAM is installed.

SECTION
00:01:09 Step One Downloading DTF Station Pilot

INSTRUCTION STEPS
1) Locate the Quick Start Guide PDF from the USB thumb drive or dealer.
2) Double click the Quick Start Guide PDF.
3) Click Important Resources.
4) Download the DTF Station Pilot installer.
5) Confirm the correct version based on the printer model.
6) Locate the serial number sticker on the printer.
7) Determine if the printer was manufactured before December 2024.
8) If manufactured before December 2024, verify whether firmware and motherboard upgrades are required.
9) Contact DTF Station technicians to confirm compatibility if needed.
10) Download the motherboard upgrade package and firmware configuration files if instructed.
11) Disable antivirus software or authorize the installer if blocked.
12) Confirm the installer appears in the Downloads folder.
13) Verify Ethernet connectivity is available.
14) Obtain an Ethernet adapter if using a laptop without an Ethernet port.

SECTION
00:02:09 Step Two Installing DTF Station Pilot

INSTRUCTION STEPS
1) Double click the downloaded .exe installer.
2) Follow the on screen prompts.
3) Accept the license terms.
4) Allow Microsoft Visual C++ and required packages to install.
5) Monitor the taskbar for additional installation prompts.
6) Confirm installation completes successfully.
7) Rename the DTF Station Pilot icon to match the printer model.
8) Double click the icon to open DTF Station Pilot.
9) Observe the blinking red connection symbol indicating no printer connection.
10) Observe the light bulb symbol for error indicators.
11) Click the light bulb icon to view the log if errors are present.

SECTION
00:03:42 Step Two Network Connection Setup

INSTRUCTION STEPS
1) Connect the Ethernet cable between the printer and the computer.
2) Power on the printer.
3) Open the Windows Start menu.
4) Type Ethernet and open Ethernet settings.
5) Identify the Ethernet connection listed as an unidentified network.
6) Click Change Adapter Options.
7) Disconnect the Ethernet cable to identify the correct adapter.
8) Reconnect the Ethernet cable.
9) Return to DTF Station Pilot.
10) Click the Advanced tab.
11) Click Admin Menu.
12) Select Network.
13) Choose the correct Ethernet adapter from the drop down menu.
14) Enter a local IP address matching the server IP except for the last two digits.
15) Do not use 10 for the last two digits.
16) Enter an example value such as 16.
17) Click Set.
18) Click OK.
19) Wait 5 to 10 seconds.
20) Confirm the connection symbol and light bulb turn green.

SECTION
00:04:56 Network Error Handling

INSTRUCTION STEPS
1) If a failed to load parameters error appears, update the motherboard and firmware.
2) If the connection remains red, replace the Ethernet cable.
3) Try a different Ethernet adapter if available.
4) Enter a different IP ending such as 17 or 18.
5) Ensure all other IP digits match the server IP.
6) Contact DTF Station support if issues persist.

SECTION
00:05:26 Step Three Language and Port Configuration

INSTRUCTION STEPS
1) Navigate to the last main tab on the right side of Pilot.
2) Click the last sub tab.
3) Select the first connection icon.
4) Select the correct Ethernet port from the drop down menu.
5) Enter a valid IP address matching the server IP except the last two digits.
6) Click the left side button to save.
7) Click OK.
8) Close the pop up window.
9) Wait for a solid green connection indicator.
10) Click the second button from the top.
11) Select English from the language menu.
12) Click the right side button.
13) Click OK.
14) Close and reopen DTF Station Pilot to apply the language change.

SECTION
00:07:15 Step Four Parameter Settings

INSTRUCTION STEPS
1) Open DTF Station Pilot.
2) Review all parameter settings shown in the video.
3) Match all settings exactly as displayed.
4) Ensure Spot Color is unchecked.
5) Adjust Print Start Position based on media loading.
6) Measure the distance from the left side to the start of the film.
7) Set the value typically between 50 and 70 if centered.
8) Click Save.
9) Press the Home button to confirm the carriage returns to the home position.
10) Right click the Pilot icon in the taskbar.
11) Select Pin to Taskbar.
12) Close the Pilot program.
13) Reopen Pilot to confirm the connection remains active.

SECTION
00:08:45 Completion

INSTRUCTION STEPS
1) Confirm the connection indicators remain green.
2) Proceed to the next setup video.

4. NeoStampa Setup

SECTION
00:00:00 Overview and Prerequisites

INSTRUCTION STEPS
1) Identify that the NeoStampa setup process is divided into four steps.
2) Confirm that the Quick Start Guide PDF is available.
3) If the Quick Start Guide PDF is missing, request it from the dealer.

SECTION
00:00:00 Step One Downloading and Installing NeoStampa

INSTRUCTION STEPS
1) Double click the Quick Start Guide PDF.
2) Allow the PDF to open in the internet browser.
3) Scroll down the document.
4) Click Importing Resources.
5) Open the NeoStampa folder.
6) Locate the NeoStampa RIP for the correct printer model.
7) Select the Prestige R2 Pro NeoStampa option if applicable.
8) Click Download.
9) Confirm the download begins.
10) Note that the version number may vary.
11) Wait for the download to complete.
12) Double click the downloaded installer file.
13) Select the preferred language.
14) Click OK.
15) Accept the license agreement.
16) Click Next.
17) Click Next again.
18) Click Install.
19) Wait for installation to complete.
20) Click Finish.

SECTION
00:02:02 Step Two Dongle Activation

INSTRUCTION STEPS
1) Insert the NeoStampa dongle into the computer.
2) Confirm the dongle indicator light turns green.
3) Open NeoStampa Delta.
4) Click Yes on any system prompts.
5) Allow additional time for first launch initialization.
6) Enter account details when the registration window appears.
7) Click Continue.
8) Check the email inbox for a verification code.
9) Confirm the email is from neostampa or inedit.com.
10) Enter the verification code.
11) Click Continue.
12) Enter printer details.
13) Add additional printers if applicable.
14) Select the appropriate printer model.
15) Click Request Trial.
16) Confirm software activation message appears.
17) If activation fails, remove all USB devices except the dongle.
18) Restart the computer.
19) Reopen NeoStampa.
20) Click Continue Trial.
21) Click OK.
22) In the driver dialog box, click Add.
23) Select DTF Station.
24) Choose the correct printer driver.
25) Click Install.
26) Click OK.
27) Select TCP IP port as the connection.
28) Click Close.
29) Click Help.
30) Click Activation Keys.
31) Confirm license validity.
32) Click Info.
33) Verify dongle status and expiration date.

SECTION
00:04:57 Step Three Printer Scheme and ICC Profiles

INSTRUCTION STEPS
1) Locate the Quick Start Guide.
2) Click the Important Resources QR code.
3) Open the NeoStampa folder.
4) Select the printer model.
5) Review available print modes.
6) Download the 720 x 1800 print mode.
7) Download the 720 x 2400 print mode.
8) Wait for large files to complete downloading.
9) Open the download folder.
10) Right click each downloaded file.
11) Select Extract All.
12) Move extracted folders to the desktop.
13) Close all open windows.
14) Open NeoStampa.
15) Click New Job.
16) Select DTGDTF as the document type.
17) Select the printer.
18) Press OK.
19) Click the three dot icon to open the scheme manager.
20) Click Add.
21) Navigate to the extracted scheme folder.
22) Double click the folder.
23) Double click the CPS file.
24) Select the scheme.
25) If Printing Mode Not Supported appears, continue with configuration.
26) Select Five Color mode.
27) Select the correct quality setting.
28) Ignore passes.
29) Open mode color settings.
30) Change the orange color to white.
31) Click OK.
32) Click Save.
33) Click Yes.
34) Repeat the process to import the second scheme.
35) Verify both schemes are available.

SECTION
00:09:27 Step Four Media Setup and Cost Calculation

INSTRUCTION STEPS
1) Click New Job.
2) Select the printer and scheme.
3) Click OK.
4) Verify media width under predefined sizes.
5) Change units to millimeters or centimeters if needed.
6) Set media width to 13 inches if using 13 inch film.
7) Leave media length unchecked.
8) Leave margins unchecked unless needed.
9) Click New to add a media profile.
10) Enter a media name.
11) Change media color RGB values to 105.
12) Save the media profile.
13) Add additional media profiles if required.
14) Open the Control Center.
15) Go to Preferences if printers are not listed.
16) Set currency.
17) Set measurement units.
18) Set decimal precision.
19) Under Services, check status for both services.
20) Click Data Sources.
21) Enter 127001 if missing.
22) Click Add.
23) Confirm data source is active.
24) Click Consumables.
25) Select the printer.
26) Under Materials, select the correct film.
27) Set film width.
28) Uncheck roll if adjusting length manually.
29) Set length to 109 yd or 100 m.
30) Enter material cost.
31) Click Save.
32) Close the window.
33) Import an image using Add File or drag and drop.
34) Duplicate images as needed.
35) Confirm connection is set to TCP IP.
36) Click Nesting.
37) Set margins to 0.25.
38) Center images as needed.
39) Click Print.
40) Monitor the progress bar.
41) Open Control Center.
42) Open Consumables.
43) View populated ink usage.
44) Enter ink costs.
45) Save ink pricing.
46) Review print history and job costs.
47) Adjust display columns or export records if needed.

SECTION
00:15:46 Completion

INSTRUCTION STEPS
1) Confirm media, ink, and cost calculations are correct.
2) Verify print job history is recording properly.
3) Confirm basic NeoStampa setup is complete.

Resources
Prestige L2

Click the LINK to access all of your resources



Prestige XL2

Click the LINK to access all of your resources

Alert
Only perform this next step if you do NOT have on-site setup & training with a technician. 
Alert
If you DO have on-site setup & training, please proceed to "Operation Guide"

Calibration

1. Step Calibration

TITLE
Print Head Step Calibration – Requirements and Procedure

SECTION
00:00:02 Calibration Overview and Requirements

INSTRUCTION STEPS
1) Understand that proper step calibration is required after full printer setup.
2) Repeat calibration if you experience blurry prints, fuzzy images, poor image quality, or banding.
3) Note this guide covers requirements, cover sensor bypass, and step calibration only.

SECTION
00:00:32 Recommended Tools for Calibration

CHECKLIST
- Magnifying glass or handheld microscope (recommended)
- Cell phone camera (acceptable for step, head, and bidirectional calibration)
- Magnet or small piece of metal

SECTION
00:00:58 Bypassing the Cover Sensor

INSTRUCTION STEPS
1) Locate the cover sensor on the printer.
2) Place a magnet or piece of metal on the sensor as shown.
3) Confirm the printer can operate with the cover open.
4) Use this method for calibration only.
5) Close the cover during normal operation for safety.

SECTION
00:01:14 Software Preparation and Nozzle Check

INSTRUCTION STEPS
1) Open the DTF Station Pilot program.
2) Set the correct print start position.
3) Run a nozzle check.
4) If the printer has been idle for more than 20 minutes, perform two head cleanings first.
5) Verify nozzle check results are similar to or better than those shown in the video.
6) If coverage is below 90%, perform additional ink fills or head cleanings.
7) Contact technical support if adequate nozzle coverage cannot be achieved.

SECTION
00:01:38 Accessing Step Calibration

INSTRUCTION STEPS
1) Navigate to the Calibration tab in the Pilot program.
2) Select the Step Calibration subtab.
3) Click the Test Print button.

SECTION
00:02:07 Evaluating Step Calibration Test Print

INSTRUCTION STEPS
1) Inspect the printed horizontal black lines from the left and right sides.
2) Observe the numbers below the lines, ranging from -4 to +5.
3) Identify the number where both lines overlap perfectly into one solid black line.
4) Typical correct values are around -1, 0, or +1.

SECTION
00:02:40 Applying Step Calibration Value

INSTRUCTION STEPS
1) Enter the selected value into the Pilot program.
2) Click Apply.
3) Click Test Print again.
4) Verify the best overlap now occurs at 0.
5) If not, adjust and repeat the process until the best overlap is at 0.
6) Click Save once confirmed.

SECTION
00:03:23 Troubleshooting Inconsistent Results

INSTRUCTION STEPS
1) If calibration values change between tests, inspect vacuum intensity on the printer bed.
2) Check the film condition.
3) Inspect pinch rollers.
4) Verify media tension.
5) Contact DTF Station technical support if issues persist.

2. Head Calibration / Print Head Alignment

TITLE
Print Head Step Calibration – Requirements and Procedure

SECTION
00:00:02 Calibration Overview and Requirements

INSTRUCTION STEPS
1) Understand that proper step calibration is required after full printer setup.
2) Repeat calibration if you experience blurry prints, fuzzy images, poor image quality, or banding.
3) Note this guide covers requirements, cover sensor bypass, and step calibration only.

SECTION
00:00:32 Recommended Tools for Calibration

CHECKLIST
- Magnifying glass or handheld microscope (recommended)
- Cell phone camera (acceptable for step, head, and bidirectional calibration)
- Magnet or small piece of metal

SECTION
00:00:58 Bypassing the Cover Sensor

INSTRUCTION STEPS
1) Locate the cover sensor on the printer.
2) Place a magnet or piece of metal on the sensor as shown.
3) Confirm the printer can operate with the cover open.
4) Use this method for calibration only.
5) Close the cover during normal operation for safety.

SECTION
00:01:14 Software Preparation and Nozzle Check

INSTRUCTION STEPS
1) Open the DTF Station Pilot program.
2) Set the correct print start position.
3) Run a nozzle check.
4) If the printer has been idle for more than 20 minutes, perform two head cleanings first.
5) Verify nozzle check results are similar to or better than those shown in the video.
6) If coverage is below 90%, perform additional ink fills or head cleanings.
7) Contact technical support if adequate nozzle coverage cannot be achieved.

SECTION
00:01:38 Accessing Step Calibration

INSTRUCTION STEPS
1) Navigate to the Calibration tab in the Pilot program.
2) Select the Step Calibration subtab.
3) Click the Test Print button.

SECTION
00:02:07 Evaluating Step Calibration Test Print

INSTRUCTION STEPS
1) Inspect the printed horizontal black lines from the left and right sides.
2) Observe the numbers below the lines, ranging from -4 to +5.
3) Identify the number where both lines overlap perfectly into one solid black line.
4) Typical correct values are around -1, 0, or +1.

SECTION
00:02:40 Applying Step Calibration Value

INSTRUCTION STEPS
1) Enter the selected value into the Pilot program.
2) Click Apply.
3) Click Test Print again.
4) Verify the best overlap now occurs at 0.
5) If not, adjust and repeat the process until the best overlap is at 0.
6) Click Save once confirmed.

SECTION
00:03:23 Troubleshooting Inconsistent Results

INSTRUCTION STEPS
1) If calibration values change between tests, inspect vacuum intensity on the printer bed.
2) Check the film condition.
3) Inspect pinch rollers.
4) Verify media tension.
5) Contact DTF Station technical support if issues persist.

3. Color Channel Calibration

TITLE
Channel Calibration – Left and Right Direction Procedure

SECTION
00:00:02 Channel Calibration Overview and Requirements

INSTRUCTION STEPS
1) Perform channel calibration to maintain consistent, sharp colors and reduce fuzziness.
2) Use a magnifying glass or microscope for accuracy.
3) If no magnification tool is available, leave all channel values at zero.
4) Understand this process aligns all color nozzles horizontally.
5) Ensure the varnish channel aligns with color channels for proper peeling and durability.

SECTION
00:00:37 Accessing Channel Calibration

INSTRUCTION STEPS
1) Open the Pilot software.
2) Click Calibration.
3) Select Channel Calibration.
4) Select the Left Direction tab.
5) Click the Calibration button.

SECTION
00:01:11 Reviewing the Left Direction Test Print

INSTRUCTION STEPS
1) After printing, place a white sheet of paper under the printer bed for visibility.
2) Review the printed alignment bars.
3) Identify eight channels with five nozzle bars each.
4) Compare the zero bar and surrounding bars for each channel.
5) Identify which bar shows the best alignment for each channel.

SECTION
00:01:46 Interpreting Channel Results (Example)

CHECKLIST
- Channel 1: best at -1
- Channel 2: best at -2
- Channel 3: base bar, keep at 0
- Channel 4: best at -1
- Channel 5: best at 0
- Channel 6: best at -1
- Channel 7: best at 0
- Channel 8: best at 0

SECTION
00:02:05 Preparing to Enter Values

INSTRUCTION STEPS
1) Remove the white paper from under the printer.
2) Turn the vacuum back on.
3) Write down the selected values for each channel.

SECTION
00:02:21 Entering Left Direction Channel Values

INSTRUCTION STEPS
1) Return to the Pilot software.
2) Locate the row labeled H0 Row 1.
3) Enter the values directly for each channel.
4) Since Pilot defaults to zero, input the observed values as-is.
5) Leave channels not adjusted at zero.
6) Save the settings.

SECTION
00:02:42 Verifying Left Direction Calibration

INSTRUCTION STEPS
1) Run the channel calibration test print again.
2) Confirm all channels align at zero.
3) If any channel aligns better at +1 or -1, adjust that value.
4) Repeat calibration until all channels align at zero.

SECTION
00:03:09 Right Direction Channel Calibration

INSTRUCTION STEPS
1) Select the Right Direction tab.
2) Click the Calibration button.
3) Review the printed alignment bars using the same method as left direction.

SECTION
00:03:28 Entering Right Direction Adjustments

INSTRUCTION STEPS
1) Identify any channel not aligned at zero.
2) In the example, Channel 2 aligned best at -1.
3) Enter -1 for Channel 2.
4) Leave all other channels at zero.
5) Save the settings.
6) Run another test print to confirm alignment.

SECTION
00:03:48 Final Verification

INSTRUCTION STEPS
1) Confirm all channels align at zero after adjustment.
2) Repeat adjustments and test prints as needed for accuracy.

4. Bi Directional Calibration/Alignment

TITLE
Bidirectional Calibration – Procedure Guide

SECTION
00:00:02 Bidirectional Calibration Overview

INSTRUCTION STEPS
1) Perform bidirectional calibration after completing all previous calibrations.
2) Understand this step ensures the sharpest possible printed image.
3) Note that poor calibration can cause blurry prints or a doubling effect.
4) Recognize that bidirectional calibration combines left and right unidirectional patterns.
5) Perform this calibration periodically, especially when film thickness changes or print head conditions change.

SECTION
00:00:30 Accessing Bidirectional Calibration

INSTRUCTION STEPS
1) Open the calibration menu in the Pilot software.
2) Select the Bidirectional Calibration tab.
3) Tap Test Print to generate the calibration pattern.

SECTION
00:00:45 Evaluating the Bidirectional Test Print

INSTRUCTION STEPS
1) Identify the darker black bars at the top and bottom of the pattern.
2) Identify the lighter black bar in the center.
3) Locate the bar where the dark and light patterns overlap perfectly.
4) Use a microscope for best accuracy or a phone camera if needed.

SECTION
00:01:00 Calculating and Applying the Bidirectional Value

INSTRUCTION STEPS
1) Identify the best overlap value from the test print.
2) Locate the current bidirectional value next to the test print field in the software.
3) Add the overlap value to the current value.
4) Enter the new calculated value into the field.
5) Click Save.

SECTION
00:01:20 Verification and Confirmation

INSTRUCTION STEPS
1) Hold the down arrow icon briefly.
2) Tap Test Print again.
3) Verify the zero bar now shows the best overlap.
4) If zero is optimal, bidirectional calibration is complete.
5) If not, repeat the adjustment process until zero provides the best overlap.

 



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